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Ailerons riveted

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Written by Kevin Horton
Published: 11 August 1998
Hits: 2125
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Well, my trip got delayed by two days, so I finished riveting both ailerons today. I will head to Wichita tomorrow.

Completed flaps

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Written by Kevin Horton
Published: 09 August 1998
Hits: 2196
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Here are the completed flaps. I finished the left one last night, and the right one today.

I have been building both flaps in parallel. After I do a step on one flap, I do the same step on the other. This saves a lot of plans reading and setup time.

The left aileron can be seen in the jig in the background. I will start riveting the skins to the skeleton the next work session.

The step ladder visible in the background is used to hang a plumb bob from to make sure that the ends of the aileron and flap jig are vertical. This makes sure that the surfaces are built without a twist in them.

I made good progress on the two weeks of vacation that I just finished. It looks like I am heading back on the road for two weeks, so the project stops again.

Flap in Jig

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Written by Kevin Horton
Published: 02 August 1998
Hits: 2353
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Here is the right flap in the jig after I drilled all the rivet holes. The left flap was at this stage yesterday.

I have to deburr and dimple the holes, prime everything, fabricate the mount for the flap control rods, and then I can rivet it all together.

I'm on two weeks of vacation right now, so I am making reasonable progress. I hope to have the ailerons and maybe the flaps riveted by 9 August.

Aileron and Flap

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Written by Kevin Horton
Published: 30 July 1998
Hits: 2343
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In the background you can see the right aileron in the jig after drilling the rivet holes. The left aileron was at this stage yesterday.

I have to deburr and dimple the holes, prime the front skin and the end ribs, and then I can rivet the ailerons together.

The left flap bottom skin, spar and ribs can be seen on the table, after drilling and clecoing them together.

Off the right rear, you can see the plans sitting on a desk.

The shelves used to store parts are visible behind the aileron.

At the left rear you can see the air line coming down from the garage. The air compressor is in the garage, and I put a piece of copper pipe through the wall to bring the air inside.

Aileron Skeleton

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Written by Kevin Horton
Published: 15 July 1998
Hits: 2938
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The normal construction sequence is to build the main wing structure, then the fuel tanks, and finally the ailerons and flaps. I decided to start with the ailerons and flaps so that I could delay any work on the main wing structure. The fatal accident of RV-8 N58RV was caused by an in-flight separation of one of the outboard wing sections, so I wanted to wait until the accident investigation was complete before doing any work on parts that might see a design change.

Here is the skeleton of the left aileron all clecoed together.

Now I have to do is deburr the parts, prime all the parts for both ailerons, and then I can rivet the ailerons together.

Unfortunately, I am heading back on the road again, so nothing more will happen for a week or so.


Note - The N58RV accident investigation eventually put my concerns to bed - an extensive engineering review and static testing by outside consultants showed that the wing structure as designed is adequate.

Completed tail surfaces

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Written by Kevin Horton
Published: 08 March 1998
Hits: 2980
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Here are all the tail surfaces, except the left elevator, which was not completed when this picture was taken.

On the left, you see the vertical stabilizer, upside down, with the leading edge to the right.

Next is the horizontal stabilizer, with the leading edge to the right.

Next is the right elevator, with the trailing edge to the left.

At the right is the rudder, with the trailing edge to the left.

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